$599.00
Dual-Sensor System: Integrates a 48MP visible light sensor with a FLIR Lepton® 3.5 thermal sensor
Thermal Resolution: 160 x 120 pixels
Temperature Range: Detects temperatures from -20°C to 400°C (-4°F to 752°F)
Imaging Modes: 5 modes (Visual, Thermal, Blend/Mixed, and MSX® Enhanced)
Video/Image Quality: Supports 12MP still images and Full HD video up to 60 fps
Field of View (FOV): 57° Horizontal / 71° Diagonal
Ruggedness: IP66 rated (dust-tight and resistant to powerful water jets)
Software Compatibility: Fully compatible with FLIR Thermal Studio for advanced reporting
Modular Design: Tool-free “click-in” installation for the Navigator 500 series
Control: 100% voice-activated, hands-free operatio
The RealWear Thermal Camera Module is a high-performance, dual-sensor accessory designed specifically for the RealWear Navigator 500 series. It empowers frontline workers with “the power to see the invisible,” combining standard high-resolution imaging with advanced thermal technology from Teledyne FLIR.
The RealWear Thermal Camera Module is a modular upgrade that transforms the RealWear Navigator 500 or 520 into a hands-free thermography tool. Developed in collaboration with FLIR, the global leader in thermal imaging, this module replaces the standard camera to provide workers with real-time infrared imagery of their environment. By allowing users to switch between the visible and infrared spectrums using simple voice commands, it enables the immediate identification of hot spots, energy leaks, and mechanical friction without the need for handheld equipment.
The module features five distinct imaging modes, including Teledyne FLIR’s patented MSX® (Multi-Spectral Dynamic Imaging), which embosses visible edge details onto thermal images for unparalleled clarity and context. This allows technicians to read labels or identify specific components while viewing heat signatures. Ruggedized to match the Navigator series’ IP66 rating, the camera is built to withstand harsh industrial environments—from oil refineries and manufacturing plants to electrical substations—ensuring that preventative maintenance and safety inspections can be conducted efficiently and safely while remaining 100% hands-free.
Based on the structure and style of the RealWear Navigator 520 product page, here is a tailored FAQ section for the RealWear Thermal Camera Module.
Which RealWear devices are compatible with the Thermal Camera Module?
The Thermal Camera Module is specifically designed for the RealWear Navigator™ 500 and Navigator™ 520 series. Its modular “click-and-go” design allows it to replace the standard camera sensor on these specific models without the need for additional tools.
What imaging modes are available with this module?
The module features five distinct modes to provide maximum clarity for frontline workers:
Thermal Image: Standard infrared view showing heat signatures.
Visual Image: High-definition standard camera view.
MSX® Enhanced: Overlays visible light details onto thermal images for better edge definition.
Blend (Low/High): Combines thermal and visual feeds at varying transparencies to show heat sources relative to physical components.
Is the Thermal Camera Module as rugged as the Navigator headset?
Yes. When attached, the module maintains the device’s IP66 rating, ensuring it remains resistant to heavy rain and dust. It is also drop-tested to the same industrial standards as the Navigator series, making it suitable for the harshest environments.
Can I control the thermal settings while my hands are busy?
Absolutely. The module is 100% voice-controlled. You can switch between imaging modes (e.g., “Show Thermal,” “Show MSX”), adjust the blend, or take a photo using simple voice commands, allowing you to stay focused on the task at hand.
What is the temperature range of the thermal sensor?
The integrated FLIR® sensor can detect temperatures ranging from -20°C to 400°C (-4°F to 752°F). This wide range makes it ideal for everything from identifying cold-air leaks in HVAC systems to detecting overheating in high-voltage electrical panels.
Does the module replace the standard camera permanently?
No. Because of the Navigator’s modular design, you can easily swap the Thermal Camera Module back for the standard 48MP camera module in seconds if your specific task doesn’t require thermography.
Can I use the Thermal Camera during a Remote Eye session?
Yes. When using Wideum’s Remote Eye software, you can stream the thermal or MSX view directly to a remote expert. This allows the expert to see exactly what you see—including heat signatures—to help diagnose issues like friction in bearings or electrical imbalances in real-time.
Preventative Maintenance: Identify hotspots in motors, pumps, and electrical breakers before they lead to costly equipment failure.
Enhanced Safety: Detect steam leaks, hot pipes, or electrical hazards from a safe distance without physical contact.
Faster Diagnostics: Reduce inspection times by up to 50% by visualizing “invisible” problems that the naked eye cannot see.
Seamless Documentation: Capture thermal photos and videos hands-free to include in digital audit and inspection reports.
